300-500 Kg/H PVC Leather Recycling Production Line

Product Description

300-500 kg/h PVC Leather recycling production line
1.Machine general drawing:
2.Application:
This project is used to process PVC leather, crush and separate PVC particles ≤ 3-5mm.
3. Requirement:

Raw material name:	PVC artificial leather
Raw material specifications:	Cutting edge materials and unqualified scrap materials
Finished product specifications:	Particles≤Φ5mm
Hourly processing capacity:	300-500kg/h
Production line control method:	Semi-automatic
Design total power:	≈231kw (Actual energy consumption 70%)
Raw material name:	PVC artificial leather
Raw material specifications:	Cutting edge materials and unqualified scrap materials
Finished product specifications:	Particles≤Φ5mm

4.Project main equipment:

No.	Type	Equipment name	Qty/Set
1	SHX800	Feed belt conveyor	1
2	YPS800	Single shaft shredder	1
3	SHX600	Discharge belt conveyor	1
4	PSC800	Crusher	1
5	FHX	Distribution cyclone hopper	1
6	YPSS800	Pulverizer	1
7	CHX400	Hair blowing machine	1
8	FHX	Cyclone	1
9	QWHX	Fiber separation tower	1
10	HX125	Vibrating screen	1
11	RH50500	< 5mm Finished product cyclone hopper	1
12	RC60600	> φ6mmParticles return to crusher air conveying system	1
13	Cable not included	Push button control cabinet	1
14	RV10300	10000 m3 Dust removal system	1

5.Introduction to the main equipment of the project:
5.1 Feed conveyor

Model	SHX800
Conveyor belt length:	5000mm
Power (kw):	2.2
Conveying roller diameter(mm):	160
Motor revolution	1460 rpm
Lifting height (mm):	2300-2500mm
Overall dimension (mm):	6350× 1150×550
Weight (kg):	950
Conveying throughput (h/z):	5- 10
Material:	PVC 5mm
Picture:

5.2 Single shaft shredder

Model:	YPS800
Power(KW):	45+3
Screen size(mm):	80
Spindle speed(r/min):	72
Turning diameter (mm):	Φ355
Number of strokes(pcs):	56
Number of strokes(pcs):	2
Spindle material:	42CrMo can weld WC wear-resistant layer
Tool material:	Wear-resistant steel
Feed port size(mm):	1150×800
Overall dimensions of equipment (mm):	3050x2310x1460(mm)
Equipment weight (kg):	4000
Output(kg/h):	400-500
Function description:	Shred the entire piece of leather into pieces approximately less than 80mm.
Picture:

5.3 Discharge conveyor belt

Model:	SHX600
Conveyor belt length:	5000mm
Power(kw:	2.2
Conveying roller diameter(mm)	160
Motor revolution	1460 rpm
Lifting height(mm)	2300-2500mm
Overall dimension(mm)	6350×950×550
Weight(kg)	750
Picture:

5.4 Crusher

Model(KW):	Three-phase asynchronous motor Y280M-4-B3-45KW
Spindle speed (r/min):	450
Turning diameter (mm):	Φ500
Number of strokes (pcs):	6
Number of fixed knives (pcs):	4
Tool material:	D2
Screen size(mm):	Φ12
Overall dimensions of equipment(mm):	2150×2040×3717
Equipment weight(kg):	2800
Output(kg/h):	400-500
Electric cover opening:	1.5KW
Function description:	Crush the leather to a smaller size (<Φ10mm).
Technical description:	Double row cylindrical roller bearing 22320CA/W33 Screen material 16MN. electric open manual replacement transmission spindle material 40Cr. tempered HBS220-260 base material Q235A carbon structural steel, profile.
Picture:

5.5 Cyclone Hopper

Technical details:	Base material Q235A carbon structural steel, profile, feed air pipe 304 stainless steel high pressure fan impeller diameter Φ520mm, material 45# three-phase asynchronous motor Y132S2-2-B5-5.5kw.The cyclone separator is made of stainless steel
Power (KW):	5.5
Weight (kg):	280
Picture:

5.6 Pulverizer

Power(KW):	45+1.5
Spindle speed(r/min):	450
Turning diameter (mm):	Φ600
Number of strokes (pcs):	10
Number of fixed knives (pcs):	4
Tool material:	D2
Screen size (mm):	Φ5
Overall dimensions of equipment(mm):	2150×2040×3717
Equipment weight(kg):	2800
Output(kg/h):	300-500
Function description:	Crush the leather to a smaller size(<Φ5mm)
Technical details:	Three-phase asynchronous motor Y280M-4-B3-45KW. Double row cylindrical roller bearing 22320CA/W33. Screen material 16MN, electric open manual replacement. Transmission spindle material 40Cr, tempering HBS220-260. Matrix material Q235A carbon structural steel, profile Blade material D2, quenching hardness HRC55-60, cryogenic-180 ºC--250ºC for 24 hours. The grinding chamber width is 800mm.
Picture:

5.7 Hair blowing machine

Power (KW):	55+1.5
Screen length (mm):	1700
Sieve diameter (mm):	4
Rotational speed:	2800mm/s
Screen Mesh Diameter (mm):	Φ6-3
Weight (kg):	1250
Picture:

5.8 Vibratory Screen

Power(KW):	2.2
Screen length (mm):	2000
Sieve breadth (mm):	800
Vibration efficiency:	400mm/s
Screen Mesh Diameter (mm):	Φ6-3
Weight (kg):	1250
Technical description:	Vibrating machine ZDS30-4- 2. 2Kw Screen material 304 stainless steel Base material Q235A carbon structural steel, profile The spring material is 65Mn Vibratory force 15000--60000N
Picture:

5.9 Return material air conveying system and finished product air conveying system

Power(KW):	5.5
Weight (kg):	280
Wind pressure Air volume:	2500-4000pa	2500m³/h
Technical parameter:	Base material Q235A carbon structural steel, profile, feed duct 304 stainless steel. High pressure fan impeller diameter Φ520mm, material 45#. Three-phase asynchronous motor Y132S2-2-B5-5.5kw. >φ5mm particles and some fibers are returned to the crusher air delivery system.
Picture:

5.10 Fiber separation tower

Rotary discharge power (KW):	1.5kw
Output (kg/h):	500-800
Overall dimension (mm):	500×360×2470
Weight (kg):	480
Pressure air valve:	Adjustable
Picture:

Remark:There's only a part of it here,please contact me for more details and pictures.
6.Recycled PVC Layer and Backing Fiber